Table of Contents
Product Detail
spec
|
ZPG-25
|
ZPG-50
|
ZPG-80
|
ZPG-100
|
ZPG-150
|
ZPG-200
|
ZPG-300
|
|
evaporation capacity(kg/h)
|
25
|
50
|
80
|
100
|
150
|
200
|
300
|
|
process amount of material liquid(kg/h)
|
25-34
|
50-68
|
80-108
|
100-135
|
150-203
|
200-270
|
300-406
|
|
output of finished pcoduct(kg/h)
|
4.8-7.2
|
9.2-14
|
14.8-22.4
|
18.4-28
|
24-42
|
36.8-56.4
|
55-85
|
|
solid content of material liquid( %)
|
18-30
|
|||||||
moisture content of finished product( %)
|
3-5
|
|||||||
electric power(kw)
|
63
|
132
|
153
|
204
|
246
|
330
|
||
heat source
|
Steam pius electricity
|
|||||||
Collecting method of product and its efficiency
|
Grade one or two or three stage cyclone wet dust remover is greater than or equal to 95%
|
|||||||
automatic control meters and instruments
|
indicator of not air and exhaust air temperature
|
|||||||
temperature of air inlet(℃)
|
160-220
|
|||||||
temperature of air outlet(℃)
|
80-100
|
|||||||
L
|
7000
|
8000
|
9800
|
11000
|
12200
|
14100
|
15000
|
|
overal dimensions(mm)
|
W
|
4000
|
5000
|
5700
|
6200
|
7000
|
7800
|
9000
|
H
|
6200
|
6900
|
8000
|
8900
|
10750
|
11900
|
13000
|
Milk Powder-Making Machine Product Profile
The Milk Powder Making Machine is a specialized and high-performance industrial device engineered to transform liquid milk into a powdered form. It combines advanced technology with robust construction, ensuring reliable and efficient production for the dairy and food industries.
Applications
Food & Beverage Factory:
As the core equipment in dairy product manufacturing, it is specifically designed for drying milk into powder. This process allows for easier storage, transportation, and a longer shelf-life of milk products. Additionally, its hygienic construction and precise drying control make it suitable for drying other food ingredients like fruit and vegetable powders, as well as flavourings.
It can be integrated into large-scale production lines, enabling high-volume production to meet market demands.
Retail and Food Shop:
Small-scale versions of the milk powder-making machine can be used for in-shop drying operations. This could involve creating custom-blended milk powders with added flavours or nutrients. It can also serve as a demonstration tool to attract customers by showing the process of making fresh milk powder.
Food & Beverage Shops:
Similar to retail food shops, it can be used to produce milk powder or other dried food items on-site. This provides an opportunity for creating unique products and enhancing the store’s offerings.
Benefits
High-Quality Output:
The machine’s precise drying control ensures that the milk powder retains its nutritional value, flavour, and texture. It can achieve the ideal moisture content, which is crucial for the quality and shelf-life of the milk powder.
The hygienic construction prevents any contamination during the production process, resulting in safe and pure milk powder.
Efficient Production:
It is designed to handle large volumes of liquid milk, reducing the time and labour required for milk powder production. This high-efficiency production can significantly increase productivity in food & beverage factories.
The drying process is optimized to be energy-efficient, helping businesses save on operational costs.
Versatility:
While primarily designed for milk powder production, its capabilities extend to drying other food ingredients, such as fruit and vegetable powders, as well as flavourings. This versatility allows food manufacturers to diversify their product lines using a single piece of equipment.
Reliability:
Built with high-quality materials and components, the milk powder-making machine is designed to withstand continuous use in industrial settings. It requires minimal maintenance, reducing downtime and ensuring consistent production.
Product Details
Drying Mechanism:
Spray Drying: This is a common method used in milk powder-making machines. Liquid milk is atomized into fine droplets and sprayed into a hot air chamber. The hot air quickly evaporates the moisture from the droplets, turning them into powder. This method ensures rapid and uniform drying, resulting in high-quality milk powder with good solubility.
Fluid-Bed Drying: In some models, a fluid-bed drying system may be incorporated. The milk powder is suspended in a stream of hot air, which allows for efficient heat transfer and drying. This method can be used for further drying or for agglomerating the powder particles to improve their flow properties.
Capacity:
Small-Scale Models: These are suitable for retail and food shops, with a production capacity ranging from a few kilograms to tens of kilograms of milk powder per hour. They are compact and easy to operate, requiring less space.
Industrial-Scale Models: For food & beverage factories, these models can produce hundreds or even thousands of kilograms of milk powder per hour. They are designed to be integrated into large-scale production lines and can handle high-volume milk processing.
Material of Construction:
Exterior: The body of the machine is typically made of stainless steel. Stainless steel offers excellent corrosion resistance, especially when dealing with moisture-rich environments like milk processing. It is also easy to clean and maintain, meeting the strict hygiene standards of the food industry.
Interior Components: All parts that come into contact with the milk or the powder are made of food-grade materials. This includes the spray nozzles, drying chambers, and conveyor belts (if applicable). These materials are non-reactive with milk and ensure that the final product is safe for consumption.
Control System:
Manual Control: Basic models may have a manual control panel, allowing operators to adjust parameters such as temperature, air flow rate, and feed rate. This gives operators direct control over the drying process.
Automated Control: Advanced models are equipped with automated control systems. These systems can monitor and adjust multiple parameters in real-time, ensuring consistent product quality. They may also have features like self-calibration, data logging, and remote monitoring, which enhance the overall efficiency and management of the production process.
Safety Features:
Over-Temperature Protection: To prevent overheating, the machine is equipped with sensors that detect the temperature of the drying chamber. If the temperature exceeds a safe limit, the heating system is automatically shut off.
Emergency Stop Buttons: Located at easily accessible positions on the machine, emergency stop buttons can quickly halt all operations in case of an emergency, protecting operators and the equipment.
Insulation: The drying chamber and other hot parts of the machine are well-insulated to prevent heat loss and to protect operators from accidental burns.
Specifications
spec
|
ZPG-25
|
ZPG-50
|
ZPG-80
|
ZPG-100
|
ZPG-150
|
ZPG-200
|
ZPG-300
|
|
evaporation capacity(kg/h)
|
25
|
50
|
80
|
100
|
150
|
200
|
300
|
|
process amount of material liquid(kg/h)
|
25-34
|
50-68
|
80-108
|
100-135
|
150-203
|
200-270
|
300-406
|
|
output of finished pcoduct(kg/h)
|
4.8-7.2
|
9.2-14
|
14.8-22.4
|
18.4-28
|
24-42
|
36.8-56.4
|
55-85
|
|
solid content of material liquid( %)
|
18-30
|
|||||||
moisture content of finished product( %)
|
3-5
|
|||||||
electric power(kw)
|
63
|
132
|
153
|
204
|
246
|
330
|
||
heat source
|
Steam pius electricity
|
|||||||
Collecting method of product and its efficiency
|
Grade one or two or three stage cyclone wet dust remover is greater than or equal to 95%
|
|||||||
automatic control meters and instruments
|
indicator of not air and exhaust air temperature
|
|||||||
temperature of air inlet(℃)
|
160-220
|
|||||||
temperature of air outlet(℃)
|
80-100
|
|||||||
L
|
7000
|
8000
|
9800
|
11000
|
12200
|
14100
|
15000
|
|
overal dimensions(mm)
|
W
|
4000
|
5000
|
5700
|
6200
|
7000
|
7800
|
9000
|
H
|
6200
|
6900
|
8000
|
8900
|
10750
|
11900
|
13000
|
Applications
Machinery Repair Shops: Can be used for drying lubricants, cleaning agents, or other liquid substances related to machinery maintenance and repair.
Food & Beverage Factory: Ideal for drying food ingredients like milk powder, fruit and vegetable powders, flavourings, etc., thanks to its hygienic construction and precise drying control.
Farms: Useful for drying agricultural products or by-products in certain processing scenarios.
Retail and Food Shop: May be employed for small-scale drying operations or demonstrations related to food products.
Construction works: Can handle the drying of certain construction materials or chemical admixtures.
Energy & Mining: Applicable for drying chemical reagents or samples in related processes.
Food & Beverage Shops: Similar to food factories, it can be used for in-shop drying of food items or custom blends.
Our industrial spray dryer is a versatile and reliable asset for multiple industries, offering efficient drying, long service life, and user-friendly operation. It is engineered to meet the highest standards of quality and performance, making it an ideal choice for any industrial drying application.